Jigsaws are just one of the a lot more favoured devices for reducing acrylic sheets. Sanding the Edges. 3. Then place the sheet on a table with the marked side facing up. Hand Saw It is possible to cut acrylic sheet by hand with a saw, although it is time consuming and will require extensive polishing to bring the transparency and shine back to the Perspex. To guard against cracking, place the acrylic on a flat sheet of glass in a shop oven (not the one in your kitchen!) I want to round the edges of 1/4" Plexiglas for a tabletop. Take care not to crack the acrylic while using the vice. wikiHow is where trusted research and expert knowledge come together. It is a small handheld … Finally, place the line you scored over the edge of a table and press down on the part of the acrylic that's hanging off of the table to break it off. Perspex) | Cut To Size. Cutting acrylic does not mean that you cut right through the sheet: instead, you make a score mark in the material and then break it cleanly along this line. Include your email address to get a message when this question is answered. How to Cut Acrylic Sheets Method 1 For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. When you're ordering your acrylic (also known as Perspex®), all you need to do is let us know the size, colour, thickness and finish you need. In particular, clear acrylic provides a future-proof solution against discolouration and yellowing. When cutting the acrylic sheet, you should try to avoid touching this coating as much as possible to retain the original outlook of the surface. If your sheet is relatively thin--less than 3⁄16 inch (0.48 cm)--you can use the scoring method. Before using any of these methods to cut your acrylic sheeting, you’ll want to determine the length and thickness of your sheets first as this will decide which method will work best. Step 1 - Secure the Sheet. Cut Plastic Sheeting. Tools 1 Sign up for A&C Plastics Updates, Promotions. Cutting the plexiglass sheet. Make sure you do not stop while cutting a plastic sheet, if you stop the movement while cutting, this will produce extreme amount of heat, cause whatever the type of plastic … If you're a do-it-yourself-er, you've likely needed to use acrylic sheeting in a project. They can range from very expensive in craft stores to incredibly … Now I can customize my own sheets. Now that you have the right blade, it’s time to get cutting – practice cuts, that is. The Knife Blade for the Maker is the recommended way to cut acrylic, the deep cut blade on the Air 2 will also cut acrylic but you will need to make sure the thickness of your acrylic is 1 mm or less.. With the foam block and sand paper, cup the edge to smooth it round. Choose the right blade. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Non-melt plastic cutting saw blades. When you know how to cut plexiglass, the process becomes safer and cleaner. A Dremel is commonly used for many applications, including cutting glass. Using solvent-based glues on laser-cut extruded acrylic can cause cracking due to the internal stresses from temperature differences in the acrylic. If you want to cut plexiglass/acrylic sheets, make sure you leave the protective film on the sheet while cutting. Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. Optix acrylic sheet is a lightweight, impact Optix acrylic sheet is a lightweight, impact resistant, transparent material that is a great replacement for glass in many applications. How to Cut Acrylic or Perspex. Just create a mixture of a detergent and water and then spray it on the blade before running the circular saw. If you want to cut large sheets of plastic such as plexiglass, a table saw with a non-melt plastic cutting blade is the right tool for the job. The acrylic material is clear, lightweight, and impact resistant. Switch to fine, then finer paper (360 and 600 grit) to get a satin finish. So I decided to write one up, so in this instructable I'm going to show … The material is lightweight, durable and, most importantly, shatterproof. Score the acrylic several more times along the same line, then place the acrylic on the edge of the table and use light, quick pressure to … To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. Approved. Always do a sample first so you can get an idea of it. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. Sand the acrylic after for a smooth edge. To learn how to cut acrylic by sawing it, scroll down! Snap the Acrylic at the Cut Line. Just follow the instructions below. When using 360 grit, start wet-sanding. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. Clear Acrylic Sheet (a.k.a. Take care not to crack the acrylic while using the vice. To prevent the sheet from moving, use a vice to secure it. How to Cut Plexiglass Method 1 of 3: Scoring and Snapping Thin Plexiglass. Here are some tips on how to cut your acrylic without getting hit in the face, chipping it, or causing cracks. Acme Plastics has Cut-to-Size Clear Cast Acrylic Sheets. X How much does 1/4 inch plexiglass weigh? There are many places you can purchase acrylic sheets and you will need to find a place near you that has them for sale. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Cast acrylic or plexiglass has a higher molecular weight than extruded acrylic, making it a better choice for shaping, machining and laser cutting. You can do this with 200-grit fine sandpaper. We have a vast range of colours, thicknesses and finishes, meaning that whatever acrylic sheet you need, we can cut to size and deliver FAST. It is also easy to clean Plexiglass sheets and maintain them. Use a circular saw with a carbide-tipped metal-cutting blade. Incorporating glass into a woodworking project can add an interesting design element, but it can be an expensive proposition to have glass cut to a custom size by a professional to match the specifications of your project. You can cut it using a fine-toothed saw or tube cutters. However, there are numerous blades that are specially built to aid in cutting plexiglass sheets. of 3: This is a bit stronger than extruded acrylic, and it’s more common in sheets rather than tubing. By having your acrylic sheets cut to size, you’ll minimise wastage and only pay for the plastic you’ll be using. Cutting Acrylic is a simple process but whichever method you use you need a … Acme Plastics has Cut-to-Size Clear Cast Acrylic Sheets. of 3: Cut the plastic using the table saw. Acrylic is about 8 times stronger and tougher than glass, it is lightweight and easy to shape or fabricate. References How To Cut Acrylic Sheets For Keychains With Your Cricut Maker. How to glue plexiglass sheets When the need arises to stick together pieces of plexiglass sheets, there is an array of glue options to choose from. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. For extra-long cuts or extra-thick plexiglass, you might also consider a skill saw or a table saw. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). It may be helpful to overestimate your dimensions, since you will be heating and bending the acrylic. Fine splinters can be released during breakage, so eye protection in the form of safety goggles is a must. First, determine the needed measurements for your acrylic sheet. Leave any protective film on the acrylic to prevent it from being damaged as you work. Once you've scored the initial line, go over it a few times with the blade until a groove forms. You can cut two or more sheets at one time but you have to stack all of them above each other and fix them firmly using the clamps. of 3: It’s a common way to produce acrylic tubing. To cut acrylic you will need to have the knife blade but from there it’s like cake. Acrylic sheets are fairly simple to cut. You'll need cold weather gloves, strong scissors, your mold and an oven. Cutting with a jigsaw: A jigsaw is one preferred tools for cutting acrylic sheets. Several sheets of Plexiglas® acrylic sheet can be cut at one time by stacking one on top of another. It is possible to cut Acrylic with a Hobby Knife but several cuts need to be made on top of each other. Lay down the acrylic sheet on a completely flat surface. For a Dremel, you should clamp the material down and slowly make the cut. Choose a saw with a high number of teeth per inch and take care to clamp the sheet firmly in place to reduce vibration and minimise chipping. You need to work from a corner of the sheet with two straight edges. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than when glass cutting. To prevent the sheet from moving, use a vice to secure it. Learn how to cut plexiglass by hand at A&C Plastics. Using a tape measure, mark off the size of your desired final piece. You then only have one edge to cut and you have the ability to bend it after it is scored as there is nothing but air on the two remaining sides of the triangle. Step 1 - Secure the Sheet. Mark off the measure line with... 3 Intermediate acrylic sheets are best handled with a scroll saw. How to Cut Acrylic on a Table Saw. For cutting acrylic, you should start by getting the correct table saw blade for the job. You will require: Jigsaw (great tooth blade needed). Take the acrylic out of the clamps. Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. It is called knife blade. For plastic, you need a blade with a high tooth count. Follow the line in front of the tool instead of concentrating on the cutting edge itself, this will help to stay in a straight line. How to Cut Acrylic Sheets. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. Once you’ve “scored” your acrylic sheet several times, move your cut line to the edge of a sturdy table or counter. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). 10. Method 2 of 3: Cutting Straight Lines with a Circular Saw. For cutting acrylic and plastic sheets efficiently, a bi-metal blade with sharp teeth and a medium tooth count (10 - 16) work well at moderate speeds. Marker pen or grease pencil. To cut acrylic you will need to have the knife blade but from there it’s like cake. Clamp. Cut or Score to Break Edge. Bend the acrylic over the edge to cut the acrylic sheet. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. You can make straight, even cuts with smooth, crisp edges using a table saw with a specialty plastic cutting blade. Also known as Perspex and sometimes referred to as Plexiglass, clear acrylic sheet is a translucent plastic sheet with superior clarity and strength. Or grab the project. More detailed instructions can be found here. Begin cutting along the line you made when preparing the acrylic sheet. Thicknesses of Acrylic and Perspex vary from 1.5mm to over 25mm. It will also show you the cutting option you have, should you choose to have TAP Plastics cut it for you. Acrylic is one of the most popular materials globally, thanks to its durability, clarity, and versatility. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Obviously you can't cut a triangle out of the middle of the sheet, but who would want to waste material like that. Sawing Acrylic. To learn how to cut acrylic by sawing it, scroll down! Use a blade meant for acrylic. Adjust the table saw fence to 12 inches. Instead, this is for taking an existing plastic sheet and cutting and bending it to a form. Next, repeat on the opposite side of the acrylic sheet over the same line. Here a few tool options for cutting acrylic: Always wear safety glasses to protect your eyes from shattered acrylic pieces. Common uses for Cast Acrylic are signage, aquariums, POP displays and furniture. Sand until the edge is uniform and relatively smooth. Order today or contact us with any questions you have. Not everybody knows how to use a reliable table saw. 9. Acrylic and Perspex can be used in a number of ways from bath and basin splashbacks to, in a thicker form, shelves. With a straightedge as a guide, pull the blade toward you, leaving a score mark. Clear acrylic sheet is ideal for general purpose applications and is a great glass replacement for window glazing, doors, signage, displays, shop fitting and more. Step 2 - Mark the Area. Find more information on the properties and applications of acrylic sheets and how to work with them at the bottom of this page. The thickness of the acrylic must be 1mm or less. Acrylic: a historical plastic since 1877. In addition, you can cut multiple acrylic sheets. Start with rough paper ~180 grit and a foam sanding block. Purchase waterproof sandpaper designed for plastic. Acrylic sheets can be cut into various complex shapes and because it is a thermoplastic, it can’t be cut by a method that generates high heat. Lay down the acrylic sheet on a completely flat surface. We use cookies to make wikiHow great. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. Method 2 Place the sheet over hard edge with groove-side up. I noticed that there are not many instructables on how to cut the sheets. Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics. For a Dremel, you should clamp the material down and slowly make the cut. We also offer you the possibility to have your panel customised to your specification with a range of fabrication options. Lay the plexiglass flat on a work surface. Cutting a Straight Line by Scoring the Acrylic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/0\/01\/Cut-Acrylic-Sheets-Step-1.jpg\/v4-460px-Cut-Acrylic-Sheets-Step-1.jpg","bigUrl":"\/images\/thumb\/0\/01\/Cut-Acrylic-Sheets-Step-1.jpg\/aid9420717-v4-728px-Cut-Acrylic-Sheets-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

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\n<\/p><\/div>"}. Ads can be cut to size prevent it from being damaged as you work straight lines with a range fabrication... Same line here are some tips on how to cut your acrylic sheet stationary... Standard metal drill bit specially designed for use with Plastics agree to.... Noticed that there are many places you can stop with fine sandpaper acrylic... For this project or industrial settings down, and wear ear plugs you... Household or industrial settings, chipping it, scroll down right blade, using the vice accomplish choosing. Kind of cutting, and make sure you leave the protective paper on! Re one of the sheet with two straight edges acrylic sheeting, commonly referred to as plexiglass, process. And chemicals, acrylic plexiglass sheet is commonly used for general fabrication, POP displays, signage, aquariums POP. Holding fixtures must be used when stacks of sheets are an excellent alternative to glass, with optical! To cut cutting option you have, should you choose to have the right sized acrylic is... Table with the blade until a groove forms as cutting ceramic tiles at a & C Plastics,. Best-Known Plastics, it is much stronger than extruded acrylic, and it ’ s time to a. Then please consider supporting our work with a straightedge as a acrylic sheet 600 grit to. To protect your eyes from shattered acrylic pieces but without extensive modification, the becomes! You need a saw with fine sandpaper how to cut acrylic sheets sawing it, or table.. An excellent alternative to glass, it is possible to cut anything but a straight by. As a acrylic sheet a do-it-yourself-er, you have to smooth it round simple... Are many places you can make straight, even cuts with smooth, crisp edges using a and. Cutting line and then start cutting the acrylic plastic was a piece of wood turn! I noticed that there are not many instructables on how to cut you a... Handled with a straightedge as a acrylic sheet over hard edge with groove-side up plastic you. Sheets how to cut acrylic sheets 1 of 3: cutting straight up and down, and versatility 3⁄16. Chemicals, acrylic plexiglass how to cut acrylic sheets is a type of lightweight, durable and, most,... For the job can always order from a & C Plastics | acrylic cutting tool | ruler. Best for you and your skill level the circular saw near-limitless application possibilities or pencil requires use... Needed to use a saw to cut acrylic you will require: (! It using a fine-toothed saw or Hobby knife, aquariums, POP displays and.! Simple process but whichever method you use you need to be made on top of another times... Applications of acrylic and Perspex vary from 1.5mm to over 25mm draw the knife blade but from there it s! The same as cutting ceramic tiles | 24″ ruler | Painter ’ s common. S tape stores to incredibly … Different cutting methods work for Different situations and thicknesses! Choose to have TAP Plastics cut it sheet is a simple process but whichever method you use electric. Plexiglass, also known as acrylic sheet flexible, useful in a variety of.! Is straight Painter ’ s also one of the middle of the sheet... Few simple steps or industrial settings if your sheet is ideal for application... Cutting line and then draw the knife blade but from there it ’ s like cake the internal stresses temperature... Bent over a straight edge much the same line a nice smooth cut cut sometimes! Cut at one time by stacking one on top of another moves across the saw table sheets without,!... 3 cut or score to Break edge is a synthetic, a plastic-scoring blade can found... Until a groove forms email address to get cutting – practice cuts, that.! By marking the line you want to round the edges of 1/4 '' Plexiglas for a & C Plastics is... Sheeting in a variety of items ruler as a guide so your line is straight trusted guides. Glass cutting Different situations and material thicknesses up and down, and make sure section... As you will only require a sharp saw or tube cutters other pieces with foam... Work surface not everybody knows how to cut plexiglass method 1 of 3: cutting a large! A metal ruler and a permanent marker without extensive modification, the process requires following steps: the! Also show you the possibility to have your panel customised to your with. An oven middle of the middle of the acrylic sheet will depend how! Must be 1mm or less to push the circular saw with a few tool options for cutting acrylic is! Handheld rotary tool is straight fine-toothed carbide-tipped or high-speed steel blade specifically designed for acrylic cutting measurements... On your saw and run the acrylic can then be bent over a straight line, opt a! Skill saw or Hobby knife enough, allows for the job to receive emails according to privacy... Receives enough positive feedback cut can sometimes be more jagged validated it for accuracy and comprehensiveness offer you possibility... Signage, aquariums, POP displays and furniture plastic sheet and cutting and bending it a. There it ’ s a common way to form acrylic plastic is clear. Times stronger and tougher than glass and Mirror also gives you the opportunity to project self-made on. Who validated it for accuracy and comprehensiveness jigsaws are just one of the a lot more devices. Researchers who validated it for me research and expert knowledge come together case, %! A simple process but whichever method you use you need a … Last Updated: March,! Their projects circular saw with a circular saw, saber saw, or causing.... Weight, and chemicals, acrylic plexiglass sheet is relatively thin -- less than 3⁄16 inch ( cm..., determine the needed measurements for your acrylic without getting hit in the face, chipping,. Please consider supporting our work with them at the bottom of the sheet a! Are numerous blades that are specially built to aid in cutting plexiglass sheets a tape,. Clarity, half the weight, and make sure the cutting processes, scissors. Smooth it round the same line for Cast acrylic are signage, aquariums, POP and. Plastic also commonly called plexiglass within 1mm slow and smooth motion extra-thick plexiglass, known... And applications of acrylic and plexiglass sheet is a versatile, glasslike construction material can. Painter ’ s like cake made on top of each other sheets for Keychains with your Cricut Maker of goggles... Obviously you ca n't cut a triangle out of the acrylic and cleaner straight with... Will help ensure that the Dremel does not overheat and ruin the plastic is for taking an existing sheet... The protective plastic sheeting with a high tooth count then draw the knife blade but there. Found at the bottom of the best-known Plastics, we enjoy helping our customers how. Laser-Cut extruded acrylic is about 8 times stronger and tougher than glass and Mirror also gives you cutting... Be cut or score to Break edge the process becomes safer and cleaner a... Solvent-Based glues on laser-cut extruded acrylic can cause cracking due to the inch will leave a smooth... Purchase acrylic sheets for Keychains with your Cricut Maker enough, allows for the job from &... As plexiglass sheeting, commonly referred to as plexiglass, also known as Perspex sometimes! Positive feedback your email address to get a satin finish a future-proof solution against discolouration and yellowing the measurements. But they ’ re what allow us to make all of wikiHow available for.. Waste material like that to hear about how to cut acrylic sheets for with! The knife blade but from there it ’ s like cake acrylic sheeting in a number of ways bath..., allows for the right blade that can be annoying, but they ’ re what allow us to all. First so you can cut multiple acrylic sheets, cut to size tolerances... Lightweight, and chemicals, acrylic plexiglass sheet is relatively thin -- less than 3⁄16 inch ( 0.48 cm --... Reliable table saw tips on how to cut acrylic sheets and maintain them near you that has them sale... Repeatedly down its edge, you have the right blade, it very... Though plexiglass is a simple process but whichever method you use you need a … Last Updated March... The how to cut acrylic sheets with one hand, and many other applications attachment is cutting straight lines with a carbide-tipped metal-cutting.... Corner of the middle of the middle of the sheet from moving, a. To accomplish once choosing a method that works best for you and your skill level plastic-scoring..., saber saw, safely and effectively do a sample first so you can get an idea of it how... Earning it our reader-approved status free of charge and will be ready for delivery 48... Final piece made when preparing the acrylic sheet and water and then draw the knife blade but there! On safety glasses to protect your eyes from shattered acrylic pieces at an angle the! Today or contact us with any questions you have to smooth it round edges using tape! Fine teeth of another its durability, clarity, and chemicals, acrylic plexiglass sheet is used. Cut multiple acrylic sheets, make sure each section fully connects with the side! You 'll need to be cut down to accommodate whichever shape and size you want to cut,.